Tubular Heating Element Manufacturers and Suppliers in Chennai - Indian Heat Corporation

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20
Nov
  • Nov 20, 2025
  • Namrata Singh
  • BLOG

Industrial development in Chennai has accelerated rapidly in the past two decades. From heavy manufacturing and automotive production to chemical processing, textiles, pharmaceuticals, and food processing, Chennai has become a high-demand hub for industrial heating components. Among these, tubular heating elements are the backbone of temperature-controlled processes.

Every industry—small, medium, or large—depends on reliable heating systems for production efficiency, safety, and precision. This is where Indian Heat Corporation (IHC) emerges as a leader among tubular heating element manufacturers and suppliers in chennai.

With over three decades of expertise, IHC is known for providing perfectly engineered, long-lasting, and high-performance tubular heating elements. Their extensive product range, superior raw materials, custom designing, and strict testing procedures set them apart as one of India’s most trusted heating element manufacturers.

This article covers everything about tubular heaters including construction, working, types, applications, buying guide, industry usage, and reasons why Indian Heat Corporation dominates this segment in Chennai and beyond.


2. What Are Tubular Heating Elements?

Tubular heating elements are electric heaters designed in a sealed metallic tube. Inside, a resistance wire generates heat which is transferred outward through insulation and metal sheathing.

A typical tubular heater consists of:

  • Metal tube (stainless steel, Incoloy, copper, etc.)

  • Nichrome resistance wire

  • Magnesium oxide powder (for insulation and heat transfer)

  • Terminal pins

  • Sealants for moisture protection

These heaters are designed for long life, high efficiency, and consistent performance in harsh industrial environments.


3. Working Mechanism of Tubular Heating Elements

The functioning of tubular heaters is based on electrical resistance.

Step-by-step working:

  1. Electric current passes through the nichrome wire.

  2. The wire converts electrical energy into heat energy.

  3. Heat transfers through the magnesium oxide powder.

  4. The metal tube radiates heat into the application (air, liquid, or surface).

  5. Temperature increases uniformly until desired levels are reached.

Benefits of this structure:

  • Consistent heating

  • Low heat losses

  • High dielectric strength

  • Long operational life

  • Safety in industrial use


4. Types of Tubular Heating Elements Manufactured by Indian Heat Corporation

Indian Heat Corporation manufactures a wide range of tubular heaters to meet various industrial needs in Chennai.

4.1 Straight Tubular Heating Elements

Used in:

  • Industrial ovens

  • Packaging machinery

  • Food processing equipment

  • Heating tunnels

4.2 U-Shaped and W-Shaped Tubular Heating Elements

Used in:

  • Small chambers

  • Electric panels

  • Machines requiring compact heating

4.3 Finned Tubular Heating Elements

Used in:

  • Air-heating systems

  • Blowers

  • HVAC units

  • Industrial dryer units

Fins increase heat transfer efficiency, making these perfect for forced-air heating applications.

4.4 Immersion Tubular Heating Elements

Used in:

  • Liquid heating

  • Oil heaters

  • Water tanks

  • Chemical processing vessels

4.5 Flanged Tubular Heating Elements

Used in:

  • Boilers

  • Water heaters

  • Chemical reactors

  • Oil circulation plants

4.6 Cartridge-Type Tubular Heaters

Used in:

  • Mold heating

  • Die heating

  • High-intensity localized heating

4.7 Customized Tubular Heating Solutions

Indian Heat Corporation manufactures heaters in any shape, size, wattage, and material required by clients in Chennai.


5. Why Tubular Heating Elements Are Essential in Chennai Industries

Chennai hosts a diverse industrial base. Frequent usage of tubular heaters is due to their:

  • Energy efficiency

  • High temperature capacity

  • Mechanical strength

  • Ability to withstand continuous operation

  • Custom bends and configurations

  • Ease of installation

Industries prefer tubular heaters because their design suits both high-temperature and corrosive environments.


6. Why Indian Heat Corporation Leads the Market in Chennai

Indian Heat Corporation stands out among all tubular-heating-element-manufacturers-and-suppliers-in-chennai due to its precision, quality, customization, and reliability.

Key strengths include:

6.1 Over 30 Years of Expertise

Decades of engineering knowledge ensure unmatched heater performance.

6.2 High-Quality Raw Materials

Materials used by IHC include:

  • SS304

  • SS316

  • SS321

  • Incoloy 800/840

  • Copper

  • Titanium

6.3 Custom Manufacturing Capability

Heaters can be made as per:

  • Drawings

  • Wattage

  • Voltage

  • Size

  • Bend shape

  • Industrial application

6.4 Strict Quality Testing

Every heater undergoes:

  • High-voltage test

  • Dielectric strength test

  • Insulation resistance test

  • Leakage test

  • Performance test

6.5 Fast Delivery to Chennai

Bulk manufacturing capacity supports OEMs and large industries.

6.6 Long Lifespan and Durability

Heat-resistant materials and perfect sealing provide long-term operation.


7. Industries in Chennai Using Tubular Heating Elements

Chennai is known as the "Detroit of India" and hosts several large industries.

Major industries using tubular heaters:

7.1 Automotive Industry

Used in:

  • Paint baking

  • Drying systems

  • Engine heating

  • Pre-treatment tanks

7.2 Chemical & Petrochemical Industry

Used in:

  • Chemical reactors

  • Oil heaters

  • Viscosity maintenance

  • Heat transfer machines

7.3 Food & Beverage Industry

Used in:

  • Baking equipment

  • Grilling units

  • Dryers

  • Dehydrators

7.4 Pharmaceutical Industry

Used in:

  • Sterilizers

  • Dry heat ovens

  • Incubators

7.5 Textile Industry

Used in:

  • Hot air stenter machines

  • Drying chambers

  • FUsing machines

7.6 Commercial Heating

Used in:

  • Water boilers

  • Hot plates

  • Room heaters

7.7 HVAC & Air Heating Systems

Used in:

  • Duct heaters

  • Blower heaters

  • Industrial air warmers

Indian Heat Corporation supplies tailored heating solutions for all these sectors.


8. Technical Specifications of IHC Tubular Heating Elements

8.1 Materials

  • Stainless steel (304, 316, 321)

  • Incoloy 800/840

  • Copper

  • Mild steel

  • Titanium

8.2 Voltage Range

  • 12V to 440V AC

8.3 Watt Density

  • Low

  • Medium

  • High

8.4 Temperature Capacity

  • Up to 800°C (standard)

  • Up to 1100°C (Incoloy heaters)

8.5 Sizes

  • Length: 50 mm to 6000 mm

  • Diameter: 6.5 mm, 8 mm, 10 mm, 12.5 mm, 16 mm, 19 mm

8.6 Terminal Options

  • Screw terminals

  • Ceramic terminals

  • Braided wire

  • Bolt-on terminals


9. How to Choose the Right Tubular Heating Element

Step-by-step selection guide:

  1. Identify the medium (air, liquid, surface).

  2. Choose the metal type based on corrosion level.

  3. Decide wattage and voltage.

  4. Choose shape (straight, U-shaped, finned, or immersion).

  5. Consider operating temperature.

  6. Check installation space.

  7. Confirm certifications and test results.

  8. Request a prototype if needed.

Indian Heat Corporation provides complete technical assistance during selection.


10. Advantages of Tubular Heating Elements from Indian Heat Corporation

  • High durability

  • Fast heating

  • Efficient heat transfer

  • Custom configurations

  • Consistent performance

  • Long service life

  • Cost-effective operation


11. Complete Product Range from Indian Heat Corporation for Chennai

  • Tubular heating elements

  • Finned tubular heaters

  • Flanged heaters

  • Immersion heaters

  • Cartridge heaters

  • Duct heaters

  • Air warmers

  • Chemical-resistant heaters

  • Industrial oil heaters

  • Water heating elements

  • Customized tubular heaters


12. Delivery and Supply Network for Chennai

Indian Heat Corporation supplies heaters to:

  • OEMs

  • Industrial plants

  • Engineering contractors

  • Machine manufacturers

  • Commercial kitchens

  • Chemical units

  • Export distributors

Delivery time is fast due to nationwide logistics coverage.


13. FAQs

13.1 Who is the best tubular heating element manufacturer in Chennai?

Indian Heat Corporation is one of the most trusted tubular-heating-element-manufacturers-and-suppliers-in-chennai.

13.2 Can tubular heaters be customized?

Yes, fully customized options are available.

13.3 Are chemical-resistant heaters available?

Yes, titanium and Incoloy options are provided.

13.4 What industries use tubular heaters?

Automotive, chemical, food processing, textiles, pharma, HVAC, and more.

13.5 What shapes are available?

Straight, U-shaped, W-shaped, finned, coiled, and custom.


14. Conclusion

When it comes to reliability, performance, and precision engineering, Indian Heat Corporation stands as a top leader among tubular-heating-element-manufacturers-and-suppliers-in-chennai. With over 30 years of excellence and a deep understanding of industrial heating requirements, IHC continues to support Chennai’s booming industrial ecosystem with high-quality tubular heating solutions.

Whether your requirement is standard, custom, bulk, or industry-specific, Indian Heat Corporation delivers unmatched quality, long service life, and cost-effective solutions.

Call to Action

Looking for the best Hopper Heating Element Manufacturers in Kolkata?
Contact Indian Heat Corporation today for a free consultation and discover how our heating solutions can transform your operations.

📞 Call Now: +91-9891377270, 7982533957
📧 Email: info@indianheatcorporation.com
🌐 Website: www.indianheatcorporation.com

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