In every industrial process that involves heating liquids — from water and oil to chemical solutions and viscous fluids — immersion heaters play a critical role.
They are the unsung heroes of manufacturing, offering direct, efficient, and controlled heating for thousands of applications.
At the forefront of this technology is Indian Heat Corporation, one of the most trusted immersion heater manufacturers, suppliers, and exporters in India. With decades of engineering experience, the company has mastered the art of designing heaters that combine efficiency, safety, and longevity — making it the go-to choice for industries across India and abroad.
An immersion heater is an electric heating device that is submerged directly into a liquid medium (water, oil, or chemical) to transfer heat efficiently.
Unlike conventional heating methods that rely on air or flame, immersion heaters work through direct conduction — meaning no heat is wasted.
When electricity passes through the heating element, it converts electrical energy into heat, which is instantly transferred to the liquid surrounding it.
This simple yet powerful principle makes immersion heaters essential in:
Industrial tanks and storage vessels
Chemical and oil processing plants
Water heating systems and boilers
Food and beverage industries
Laboratory and research equipment
Indian Heat Corporation manufactures a wide range of immersion heaters to suit various industrial applications — each engineered for precision, durability, and performance.
Designed for large industrial tanks and pressurized systems.
Mounted using a metal flange welded or bolted to the tank wall.
Suitable for oil, chemicals, and heat transfer fluids.
Available in stainless steel, Incoloy, and titanium sheaths.
Applications: Oil refineries, power plants, chemical reactors, and process industries.
Compact and easy to install in smaller tanks or containers.
Threaded design for direct fitting into the tank opening.
Ideal for water, lubricants, or hydraulic oil.
Applications: Compressors, hydraulic systems, washing machines, and small industrial tanks.
Designed for applications where tank entry is not possible.
Simply hung from the side of the tank into the liquid.
Perfect for temporary or portable heating needs.
Applications: Cleaning tanks, degreasing baths, and plating lines.
Combine immersion elements with a flow-through design.
Heat fluids as they pass through a closed-loop system.
Equipped with thermostats and flow controls.
Applications: Fuel oil preheating, water circulation systems, and lubrication lines.
Designed to client specifications for voltage, wattage, and sheath material.
Options available for explosion-proof, corrosion-resistant, and high-pressure systems.
Indian Heat Corporation uses premium-grade materials and modern engineering techniques to ensure reliability and longevity.
Heating Element: Nickel-chromium resistance wire.
Sheath Material: Stainless steel, Incoloy, copper, or titanium.
Mounting Options: Flange, screw plug, or over-the-side brackets.
Terminal Enclosures: Weatherproof or flameproof junction boxes.
Every heater undergoes high-voltage, insulation resistance, and hydrostatic pressure testing to ensure maximum safety and performance.
Electrical Input: Power is supplied to the resistance coil inside the sheath.
Heat Generation: The coil heats up, transferring energy to the sheath material.
Heat Transfer: The sheath conducts heat directly into the liquid medium.
Temperature Control: Thermostats and sensors regulate temperature to prevent overheating.
This direct heat transfer results in fast response, high efficiency, and precise temperature control — essential for process reliability.
Indian Heat Corporation’s immersion heaters serve diverse industrial needs across India and globally.
| Industry | Application |
|---|---|
| Oil & Gas | Crude oil preheating, fuel tank heating |
| Chemical | Acidic solution heating, solvent warming |
| Food & Beverage | Cleaning baths, pasteurization |
| Power Plants | Boiler feedwater heating |
| Automotive | Degreasing tanks, coolant systems |
| Pharmaceuticals | Sterilization and solution heating |
| Marine | Bilge water and engine oil heating |
| Textile | Dye baths and washing systems |
No matter the sector, Indian Heat Corporation delivers tailor-made heating systems designed to optimize energy use and minimize downtime.
Over 25 years of innovation and experience in designing electric heaters for industrial excellence.
Every immersion heater is built to match the specific temperature, liquid, and tank requirements of your process.
Manufactured using advanced materials and precision welding to ensure long service life and resistance to corrosion.
Exporting to 30+ countries across Asia, Africa, and Europe, meeting international safety and quality standards.
All heaters are designed to maximize heat transfer, reducing energy consumption by up to 20–30%.
| Feature | Immersion Heating | Conventional Heating |
|---|---|---|
| Heat Transfer | Direct (into liquid) | Indirect (air/flame) |
| Efficiency | 95–99% | 60–70% |
| Heat Loss | Minimal | Significant |
| Maintenance | Low | High |
| Temperature Control | Accurate | Variable |
| Energy Cost | Low | High |
Immersion heaters provide superior energy utilization, precise control, and minimal maintenance — making them the smarter industrial choice.
Use thermostatic controls to prevent overheating.
Ensure the heating element is fully immersed in the liquid.
Choose appropriate sheath material based on the chemical composition of the fluid.
Regularly clean deposits or scaling to maintain conductivity.
Opt for energy-efficient models with adjustable temperature settings.
| Parameter | Range / Specification |
|---|---|
| Voltage | 110V – 480V |
| Power Rating | 500W – 250kW |
| Sheath Material | SS304, SS316, Incoloy, Copper, Titanium |
| Mounting | Flanged / Threaded / Over-the-Side |
| Temperature Range | Up to 800°C |
| Control | Thermostat or Digital PID |
| Efficiency | 95–99% |
Indian Heat Corporation provides end-to-end custom heater design and fabrication support.
Their R&D team works closely with industries to design heaters for:
High-pressure systems
Corrosive fluids
Hazardous environments
Large-capacity industrial tanks
CAD modeling, simulation, and prototype testing ensure zero-error performance before deployment.
Located in India’s industrial hub, Indian Heat Corporation operates a state-of-the-art facility equipped with:
CNC bending and forming machines
TIG welding units for precision joints
Digital testing laboratories
Quality inspection and thermal mapping tools
Every heater is built to meet ISO, CE, and international quality standards, ensuring durability and consistent performance.
As a leading industrial heater exporter in India, Indian Heat Corporation supplies immersion heaters to clients in:
UAE, Saudi Arabia, Oman, Qatar
Malaysia, Indonesia, Singapore
Germany, UK, France
Kenya, South Africa, Nigeria
Their global reputation is built on reliability, quick delivery, and after-sales support.
A power plant in Gujarat required a 200kW heater for heavy oil preheating with high viscosity and low fluidity.
Indian Heat Corporation designed a flanged immersion heater with Incoloy sheath and integrated thermostat, maintaining uniform heating and reducing start-up time by 40%.
This installation saved the client ₹3.2 lakhs annually in energy costs.
“Indian Heat Corporation’s immersion heaters have been running flawlessly for years — extremely efficient and easy to maintain.”
— Ravi Kumar, Process Engineer, Chennai
“The custom oil immersion heater exceeded our expectations. We recommend IHC to all our partners.”
— Sunita Patel, PowerGen Ltd.
“Their export quality heaters deliver consistent results. Top manufacturer in India!”
— Ahmed Khalil, UAE
ISO-certified, export-grade heaters.
Expertise across oil, water, and chemical heating.
Strong after-sales and technical support.
Focus on sustainability and innovation.
Trusted by top industries across India and abroad.
Indian Heat Corporation promotes green heating technology through:
Eco-friendly designs with recyclable materials.
Optimized thermal efficiency to reduce carbon footprint.
Advanced temperature controls minimizing energy waste.
Their goal: To deliver heat intelligently — with purpose, precision, and planet-conscious design.
Immersion heaters are the backbone of modern industrial heating — efficient, safe, and reliable.
And when it comes to quality, trust, and innovation, Indian Heat Corporation stands unmatched as the best immersion heater manufacturer, supplier, and exporter in India.
From small water heating systems to massive chemical tanks, Indian Heat Corporation delivers heating solutions engineered for performance, precision, and durability.
Looking for the best Hopper Heating Element Manufacturers in India?
Contact Indian Heat Corporation today for a free consultation and discover how our heating solutions can transform your operations.
📞 Call Now: +91-9891377270, 7982533957
📧 Email: info@indianheatcorporation.com
🌐 Website: www.indianheatcorporation.com
